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High-speed steel drill bits are probably the first drill bit bought by most DIY’ers. This is because they can be used to drill into most metal and wood surfaces. We show you how to use them to drill into steel.

View our Drill size table. To demonstrate how to drill into a mild steel surface we chose a small diameter and larger diameter highspeed steel (HSS) drill bit as well as a semiprofessional, variable-speed/reversible impact drill with a keyless chuck.

Steel has a uniform texture and characteristic tensile strength. This means that there is no unevenness in the surface, which makes the drilling operation a lot simpler. Start by securing the steel surface. This is the most important safety aspect of this drilling operation, as it will prevent the steel from revolving at a dangerously high speed, if it suddenly catches in the drill.

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Use a hammer and centre punch to drill the hole. This will keep the drill bit from slipping when you start the initial hole. If you want to drill a clearance hole that is larger than 8mm in diameter, it is advisable to first drill a pilot hole of 3-5mm. Open the double-sleeve keyless chuck by twisting it from left to right, install a small diameter high-speed steel (HSS) drill bit and then close the chuck by twisting it from right to left. HSS twist drills have a flat (dead) spot in the centre of the bit, which only serves to hinder the drilling process by causing heat and friction, if you don’t drill a pilot hole first.
Titanium bits

If you are looking for a drill bit that is more advanced than standard HSS, why not try an HSS titanium coated drill bit? This drill bit is manufactured from high quality molybdenum tool steel with an external coating of Titanium Nitride, which makes the drill bit surface extremely hard. Titanium coated drill bit bits offer all the advantages of normal HSS drill bits. However, the TIN coating, which has a distinctive solid gold appearance give these bits some extra advantages. These include increased cutting speeds, which save you time and an extended tool life of five times that of a normal HSS drill bit, making this drill bit good value for money. A titanium coated drill bit also gives a superior hole finish, making your DIY work look professional.

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Mark the steel surface with a hammer and centre punch Use a small diameter HSS drill bit to drill a pilot hole. Follow up with a larger diameter HSS drill bit.
Tips:

When you are drilling with 4mm and smaller diameter drill bits, don’t apply too much pressure to the drill or its side handle, otherwise the bit will snap or break. Also bear in mind that if the angle at which you exert the pressure is not 100% perpendicular to the surface, the bit could very easily snap or break.

Never use your drill in wet or damp conditions, as moisture readily conducts electricity.

You can improve a HSS bit’s efficiency and reduce the amount of effort needed to perform the drilling operation by changing and sharpening the bit, if the tip shows wear or when the machine’s speed slows down. Using lubricants will also help to improve the results of your drilling operations. Light oils or grease is recommended for hard metals, whilst water is suitable for soft metals and thermoplastics.

June2002_pic2.jpg It is therefore advisable to start a pilot hole on the mark made by the centre punch and drill it all the way through the steel surface, before withdrawing the bit. Now insert and secure a larger diameter HSS drill bit into the keyless chuck. Remember to lower the drill’s speed setting, as you are using a larger diameter drill bit. Once you have done this, position the tip of the bit on the pilot hole and begin drilling. You will notice that drilling through the pilot hole provides the larger diameter bit with guidance and thus prevents it from wandering on the steel surface. bits, HHS bits and HSS.

 
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